101692-3150 ZEXEL 9 400 616 025 BOSCH INJECTION-PUMP ASSEMBLY 9400616025 1016923150 6207711420


101692-3150 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 025 9400616025
ZEXEL 101692-3150 1016923150
KOMATSU 6207711420 6207711420

Service parts 101692-3150 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9150
3. GOVERNOR 105400-3530
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4110
11. Nozzle and Holder 6207-11-3100
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3060
14. NOZZLE 105017-0090
15. NOZZLE SET

Include in #1:

101692-3150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 025 9400616025
ZEXEL 101692-3150 1016923150
KOMATSU 6207711420 6207711420


Zexel num
Bosch num
Firm num
Name
101692-3150 
101692-3900 
9 400 616 025 
6207711420  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D95L * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   56 55 57
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101692-3150
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=13 R1=(17.5)mm N1=750r/min N2=400r/min L1=6.5-0.5mm
----------

Speed control lever angle

Test data 101692-3150
F:Full speed I:Idle (1)Pump speed = aa (2)Pump speed = bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=2deg+-5deg b=7deg+-5deg c=24deg+-5deg

Stop lever angle

Test data 101692-3150
N:Pump normal S:Stop the pump. (1)Normal stop
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101692-3150
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




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Group cross 101692-3150 ZEXEL

Komatsu 

 
6206711230 
INJECTION-PUMP ASSEMBLY
6D95L
9 400 610 216 
6207711320 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6206711120 
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9 400 616 024 
6206711330 
INJECTION-PUMP ASSEMBLY
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9 400 610 299 
6207711330 
INJECTION-PUMP ASSEMBLY
S6D95L
101692-3150  

101692-3900 
9 400 616 025 
6207711420 
INJECTION-PUMP ASSEMBLY
S6D95L
9 400 610 217 
6206711420 
INJECTION-PUMP ASSEMBLY
6D95L
 
6207711370 
INJECTION-PUMP ASSEMBLY
S6D95L
 
6206711260 
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6D95L
9 400 616 026 
6206711331 
INJECTION-PUMP ASSEMBLY
6D95L
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