101692-2720 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016922720 220201212a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101692-2720 1016922720

HINO 220201212A 220201212a

Service parts 101692-2720 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-2010

3. GOVERNOR 105400-1960

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0220

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE 105000-1310

15. NOZZLE SET

Include in #1:

101401-1491 as _

101692-2720 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101692-2720 1016922720

HINO 220201212A 220201212a

Zexel num

Bosch num

Firm num

Name

101692-2720
101692-2722

220201212A HINO

INJECTION-PUMP ASSEMBLY
DK10 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.1 2.05 2.15

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.2

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 120.1 117.6 122.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point D

Rack position 6.1+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 13.2 10.7 15.7

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1
----------
K=17 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Speed set at aa (setting at shipping) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=15.5deg+-5deg b=32deg+-3deg c=40deg+-5deg d=10deg+-5deg