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101692-2480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016922480 6071110231


101692-2480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-2480 1016922480
HINO 6071110231 6071110231

Cross reference number

ZEXEL 101692-2480 1016922480
HINO 6071110231 6071110231


Zexel num
Bosch num
Firm num
Name
101692-2480 
101692-2481 
 
6071110231  HINO
INJECTION-PUMP ASSEMBLY
EB100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   102 101 103
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.5+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   104 99.5 108.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.4+-0. 5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   97.5 95.5 99.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   20 17.4 22.6
Max. variation between cylinders %   0 -13 13
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101692-2480
N:Pump speed R:Rack position (mm)
----------

----------

Speed control lever angle

Test data 101692-2480
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=110mm
----------
a=25deg+-5deg b=2deg+-5deg c=32deg+-3deg

Timing setting

Test data 101692-2480
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 101692-2480?





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