101692-1431 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016921431 me088251


101692-1431 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101692-1431 1016921431
MITSUBISHI ME088251 me088251

Service parts 101692-1431 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9280
3. GOVERNOR 105402-2120
4. SUPPLY PUMP 105210-4700
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-5520
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4270
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)
13. NOZZLE-HOLDER
14. NOZZLE 105017-0100
15. NOZZLE SET

Include in #1:

101692-1431 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101692-1431 1016921431
MITSUBISHI ME088251 me088251


Zexel num
Bosch num
Firm num
Name
101692-1431 
 
ME088251  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D31T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66.2 65.2 67.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.4+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   9.3 8 10.6
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   12.4+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 75
Max. variation between cylinders %   0 -14 14
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101692-1431
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)RACK LIMIT (4)At shipping (5)Rack difference between N = N1 and N = N2
----------
K=8 N1=1000r/min N2=700r/min
----------

Speed control lever angle

Test data 101692-1431
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=(5deg)+-5deg b=(23deg)+-5deg c=(2deg)

Stop lever angle

Test data 101692-1431
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

Test data 101692-1431
(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(130deg)




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