101691-9700 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016919700 1670095071


101691-9700 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101691-9700 1016919700
NISSAN-DIESEL 1670095071 1670095071

Service parts 101691-9700 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3640
3. GOVERNOR 105460-0580
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS 105614-3170
6. COUPLING PLATE 105661-0360
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6650
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6350
15. NOZZLE SET

Include in #1:

101691-9700 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101691-9700 1016919700
NISSAN-DIESEL 1670095071 1670095071


Zexel num
Bosch num
Firm num
Name
101691-9700 
 
1670095071  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.75 2.7 2.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   79.6 78.6 80.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 9.2 12.8
Max. variation between cylinders %   0 -12 12
Fixing the rack   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101691-9700
N:Pump speed R:Rack position (mm) (1)Excess fuel setting for starting: SXL (2)Damper spring setting: DL
----------
SXL=11.1+0.2mm DL=5-0.2mm
----------

0000000901

Test data 101691-9700
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=20deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 101691-9700
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101691-9700
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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Group cross 101691-9700 ZEXEL

Nissan-Diesel 

101691-9700  
 
1670095071 
INJECTION-PUMP ASSEMBLY
NE6
 
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1671395115 
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16713Z5670 
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