101691-9240 ZEXEL 9 400 616 003 BOSCH INJECTION-PUMP ASSEMBLY 9400616003 1016919240 16713z5560

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 003 9400616003

ZEXEL 101691-9240 1016919240

NISSAN-DIESEL 16713Z5560 16713z5560

Include in #2:

104745-8470 as _

Cross reference number

BOSCH 9 400 616 003 9400616003

ZEXEL 101691-9240 1016919240

NISSAN-DIESEL 16713Z5560 16713z5560

Zexel num

Bosch num

Firm num

Name

101691-9240

9 400 616 003

16713Z5560 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 54 52.4 55.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.7 8.9 12.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70

Fixing the lever *

Timer adjustment

Pump speed r/min 650+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Maximum - minimum speed specification (using speed lever at adjustment) (2)Variable speed specification (load control lever at full position) (3)Beginning of damper spring operation: DL (4)Excess fuel setting for starting: SXL (5)Rack difference between N = N1 and N = N2 (6)Main spring setting
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DL=7.2-0.2mm SXL=9.6+0.2mm N1=1000r/min N2=1550r/min
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