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101691-9210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016919210 16790z5506


101691-9210 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101691-9210 1016919210
NISSAN-DIESEL 16790Z5506 16790z5506

Service parts 101691-9210 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9320
3. GOVERNOR 105400-2270
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105622-0560
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5130
11. Nozzle and Holder 16600-Z5506
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4470
14. NOZZLE 105015-4720
15. NOZZLE SET

Include in #1:

101691-9210 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-8480 as _
104745-8481

Cross reference number

ZEXEL 101691-9210 1016919210
NISSAN-DIESEL 16790Z5506 16790z5506


Zexel num
Bosch num
Firm num
Name
101691-9210 
 
16790Z5506  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD604 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   41.4 40.4 42.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   40.1 38.1 42.1
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   12 10.2 13.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  
Timer adjustment
Pump speed r/min   650+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_03
Pump speed r/min   1200
Remarks
Measure the actual advance angle.  
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   5.5 5.5 5.5
Remarks
Measure the actual speed, stop  

Test data Ex:

Governor adjustment

Test data 101691-9210
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Main spring setting (4)Set idle sub-spring
----------
K=20 RAL=14.5+-0.1mm
----------

Speed control lever angle

Test data 101691-9210
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=18deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 101691-9210
N:Pump normal S:Stop the pump.
----------

----------
a=(10.5deg) b=(53deg)

Timing setting

Test data 101691-9210
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101691-9210?





Group cross 101691-9210 ZEXEL

Nissan-Diesel 

101691-9210  
 
16790Z5506 
INJECTION-PUMP ASSEMBLY
FD604
101691-9220  
 
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101691-9231  
9 400 616 002 
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101691-9240  
9 400 616 003 
16713Z5560 
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101691-9251  
 
16700Z5565 
INJECTION-PUMP ASSEMBLY
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101691-9260  

101691-9410 
 
16790Z5507 
INJECTION-PUMP ASSEMBLY
FD6
101691-9270  
 
16700Z5567 
INJECTION-PUMP ASSEMBLY
FD6
101691-9280  
9 400 616 004 
16700Z5568 
INJECTION-PUMP ASSEMBLY
FD6
101691-9290  
 
16713Z5562 
INJECTION-PUMP ASSEMBLY
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