101691-6060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016916060 me088388


101691-6060 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101691-6060 1016916060
MITSUBISHI ME088388 me088388

Service parts 101691-6060 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-9340
3. GOVERNOR 105480-0750
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105614-2010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4120
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105048-3070
14. NOZZLE 105017-0100
15. NOZZLE SET

Include in #1:

101691-6060 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101691-6060 1016916060
MITSUBISHI ME088388 me088388


Zexel num
Bosch num
Firm num
Name
101691-6060 
101691-6140 
 
ME088388  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D31T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.8
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   76 75 77
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.5 8 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   1 0.5 1.5
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101691-6060
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL (5)Variable speed specification: idling adjustment (6)After setting damper. (7)Main spring setting (8)Set idle sub-spring
----------
RT=1 TH=2.4mm SXL=8.1+-0.1mm DL=6.2-0.2mm
----------

Speed control lever angle

Test data 101691-6060
F:Full speed I:Idle
----------

----------
a=21deg+-5deg b=(15deg)+-5deg

0000000901

Test data 101691-6060
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=15deg+-3deg

Stop lever angle

Test data 101691-6060
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101691-6060
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(4deg)




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