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101691-4360 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016914360 1156004731


101691-4360 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101691-4360 1016914360
ISUZU 1156004731 1156004731

Service parts 101691-4360 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101069-3150
3. GOVERNOR 105301-0300
4. SUPPLY PUMP 105220-4531
5. AUTOM. ADVANCE MECHANIS 105612-0840
6. COUPLING PLATE 105662-0350
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-2010
11. Nozzle and Holder 9-15300-184-2
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105031-2600
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101691-4360 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3920 as _
104745-3921

Cross reference number

ZEXEL 101691-4360 1016914360
ISUZU 1156004731 1156004731


Zexel num
Bosch num
Firm num
Name
101691-4360 
 
1156004731  ISUZU
INJECTION-PUMP ASSEMBLY
DH100 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.9
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   106 103.7 108.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   109.5 106 113
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 7.7 12.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   400+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.6 0.1 1.1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_04
Pump speed r/min   1150
Advance angle deg.   2 1.5 2.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101691-4360
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL
----------
RAL=12.9+0.2mm
----------

0000000901

Test data 101691-4360
F:Full load I:Idle S:Stop
----------

----------
a=54deg+-5deg b=12deg+-3deg c=25deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=275r/min Ra=6.5mm
----------




Have questions with 101691-4360?





Group cross 101691-4360 ZEXEL

Isuzu 

101691-4300  
 
1156000691 

DH100
101691-4310  
 
9812010441 
INJECTION-PUMP ASSEMBLY
E110
101691-4320  
 
9812011281 

E110
101691-4330  
 
1156004690 
INJECTION-PUMP ASSEMBLY
DH100
101691-4340  
 
1156004350 
INJECTION-PUMP ASSEMBLY
DH100
101691-4350  
 
1156004700 

DH100
101691-4360  
 
1156004731 
INJECTION-PUMP ASSEMBLY
DH100
101691-4370  
 
1156004710 
INJECTION-PUMP ASSEMBLY
DH100
101691-4380  
 
1156004720 
INJECTION-PUMP ASSEMBLY
DH100
101691-4390  
 
1156005580 
INJECTION-PUMP ASSEMBLY
DH100
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