101691-1750 ZEXEL 9 400 615 970 BOSCH INJECTION-PUMP ASSEMBLY 9400615970 1016911750 3116142031

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 970 9400615970

ZEXEL 101691-1750 1016911750

MITSUBISHI 3116142031 3116142031

Service parts 101691-1750 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101069-3171

3. GOVERNOR 105490-2900

4. SUPPLY PUMP 105210-1951

5. AUTOM. ADVANCE MECHANIS 105612-1120

6. COUPLING PLATE 105662-2130

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1330

11. Nozzle and Holder 31161-18000

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-2140

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101691-1750 as INJECTION-PUMP ASSEMBLY

Include in #2:

104745-3530 as _

104745-3531

104745-3532

104745-3533

Cross reference number

BOSCH 9 400 615 970 9400615970

ZEXEL 101691-1750 1016911750

MITSUBISHI 3116142031 3116142031

Zexel num

Bosch num

Firm num

Name

101691-1750

9 400 615 970

3116142031 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6DC20 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-3-4- 5-6

Pre-stroke mm 2.2 2.15 2.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-4 deg. 165 164.5 165.5

Difference between angles 4
Cal 1-5 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-6 deg. 285 284.5 285.5

Injection quantity adjustment

Adjusting point B

Rack position 12.3

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 111 107.5 114.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 10.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 87 82.5 91.5

Max. variation between cylinders % 0 -5 5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 6.3+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 12 9.4 14.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point A

Rack position -

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 112 108.5 115.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position 14.5++

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 115 115

Fixing the lever *

Remarks
Excess fuel for starting.

Timer adjustment

Pump speed r/min 500+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 750

Advance angle deg. 2 1.4 2.6

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 4 3.4 4.6

Timer adjustment_04

Pump speed r/min 1250

Advance angle deg. 6.5 5.9 7.1

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 10 10 10

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Rack limit using excess fuel device for starting; RAL (at N = N1). (3)Damper spring setting
----------
RAL=12.3+0.2mm N1=430r/min
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Speed control lever angle

F:Full speed
----------

----------
a=(12.5deg)+-5deg

0000000901

F:Full load I:Idle S:Stop
----------

----------
a=11deg+-5deg b=41deg+-3deg c=10deg+-3deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=6.3+0.2mm
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