Rating:
Information injection-pump assembly
BOSCH
9 400 611 833
9400611833
ZEXEL
101682-9410
1016829410
Service parts 101682-9410 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Include in #1:
101682-9410
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 611 833
9400611833
ZEXEL
101682-9410
1016829410
Zexel num
Bosch num
Firm num
Name
101682-9410
9 400 611 833
DPICO
INJECTION-PUMP ASSEMBLY
D0846 Q
D0846 Q
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1120
Overflow valve opening pressure
kPa
137
103
171
Overflow valve opening pressure
kgf/cm2
1.4
1.05
1.75
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
1.5
1.45
1.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
8.9
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
61
60
62
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
7+-0.5
Pump speed
r/min
250
250
250
Each cylinder's injection qty
mm3/st.
16.5
13.5
19.5
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
200
200
200
Average injection quantity
mm3/st.
83
83
88
Fixing the lever
*
Remarks
After startup boost setting
After startup boost setting
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Lever ratio: RT
(2)Target shim dimension: TH
(3)Tolerance for racks not indicated: +-0.05mm.
(4)Excess fuel setting for starting: SXL
(5)Rack difference between N = N1 and N = N2
(6)Damper spring setting: DL
----------
RT=1 TH=2.3mm SXL=(R1+0.5)+0.2mm N1=1200r/min N2=800r/min DL=6.5-0.5mm
----------
----------
RT=1 TH=2.3mm SXL=(R1+0.5)+0.2mm N1=1200r/min N2=800r/min DL=6.5-0.5mm
----------
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
(2)Use the hole at R = aa
----------
aa=60mm
----------
a=20deg+-5deg b=31deg+-5deg
----------
aa=60mm
----------
a=20deg+-5deg b=31deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Drive side
(2)Use the hole at R = aa
----------
aa=83mm
----------
a=40deg+-5deg b=71deg+-5deg
----------
aa=83mm
----------
a=40deg+-5deg b=71deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(130deg)
----------
----------
a=(130deg)
Have questions with 101682-9410?
Group cross 101682-9410 ZEXEL
Daewoo
Dpico
101682-9410
9 400 611 833
INJECTION-PUMP ASSEMBLY
D0846
D0846