101681-9380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819380 16717z5504


101681-9380 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101681-9380 1016819380
NISSAN-DIESEL 16717Z5504 16717z5504

Cross reference number

ZEXEL 101681-9380 1016819380
NISSAN-DIESEL 16717Z5504 16717z5504


Zexel num
Bosch num
Firm num
Name
101681-9380 
 
16717Z5504  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   62.3 60.9 63.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   14.6 12.8 16.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.6 0.1 1.1
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   3 2.5 3.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101681-9380
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Solenoid operation confirmation: Set the speed control lever in the full speed position. At pump speed N1 when the solenoid is operated, confirm that the rack position is R1 or less.
----------
K=16 RAL=11.5+-0.1mm N1=100r/min R1=6mm
----------

Speed control lever angle

Test data 101681-9380
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=21eg+-5deg

Stop lever angle

Test data 101681-9380
N:Pump normal S:Stop the pump.
----------

----------
a=(25deg) b=(40deg)

Timing setting

Test data 101681-9380
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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