101681-9320 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819320 16790z5509


101681-9320 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101681-9320 1016819320
NISSAN-DIESEL 16790Z5509 16790z5509

Service parts 101681-9320 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-9080
3. GOVERNOR 105400-2380
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105622-0940
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5240
11. Nozzle and Holder 16600-Z5508
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4420
14. NOZZLE 105015-4730
15. NOZZLE SET

Include in #1:

101681-9320 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101681-9320 1016819320
NISSAN-DIESEL 16790Z5509 16790z5509


Zexel num
Bosch num
Firm num
Name
101681-9320 
101681-9480 
 
16790Z5509  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6TA * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   93 91.6 94.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   14.6 12.8 16.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   650
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1350
Advance angle deg.   2.3 1.8 2.8
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2.5 2 3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101681-9320
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting
----------
K=15 RAL=15.3+-0.1mm
----------

Speed control lever angle

Test data 101681-9320
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=24deg+-5deg

Stop lever angle

Test data 101681-9320
N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101681-9320
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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Group cross 101681-9320 ZEXEL

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101681-9480 
 
16790Z5509 
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Nissan-Diesel 

 
16717Z5505 
INJECTION-PUMP ASSEMBLY
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