101681-9300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819300 16713z5561

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101681-9300 1016819300

NISSAN-DIESEL 16713Z5561 16713z5561

Cross reference number

ZEXEL 101681-9300 1016819300

NISSAN-DIESEL 16713Z5561 16713z5561

Zexel num

Bosch num

Firm num

Name

101681-9300

16713Z5561 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD6T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.4 2.35 2.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 74.2 72.6 75.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 60 60

Boost pressure mmHg 450 450

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 13.9 12.1 15.7

Max. variation between cylinders % 0 -12 12

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 1000 1000 1000

Rack position 9.8

Boost pressure kPa 22.7 22.7 25.4

Boost pressure mmHg 170 170 190

Boost compensator adjustment_02

Pump speed r/min 1000 1000 1000

Rack position 10.8

Boost pressure kPa 49.3 49.3 49.3

Boost pressure mmHg 370 370 370

Timer adjustment

Pump speed r/min 700

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 1

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 1.1 0.6 1.6

Timer adjustment_04

Pump speed r/min 1300

Advance angle deg. 1.8 1.3 2.3

Timer adjustment_05

Pump speed r/min 1600

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Beginning of damper spring operation: DL (4)Boost compensator stroke: BCL (N = N1) (5)Set the idle spring. (6)Main spring setting
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DL=6.5-0.2mm BCL=1+-0.1mm N1=1000r/min
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