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101681-9120 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016819120 16700z5513


101681-9120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101681-9120 1016819120
NISSAN-DIESEL 16700Z5513 16700z5513

Service parts 101681-9120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101068-3810
3. GOVERNOR 105461-0060
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105622-0440
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5240
11. Nozzle and Holder 16600-Z5508
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4420
14. NOZZLE 105015-4730
15. NOZZLE SET

Include in #1:

101681-9120 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8801 as _
104740-8802
104740-8803
104740-8804

Cross reference number

ZEXEL 101681-9120 1016819120
NISSAN-DIESEL 16700Z5513 16700z5513


Zexel num
Bosch num
Firm num
Name
101681-9120 
 
16700Z5513  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.4 2.35 2.45
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   77 74.7 79.3
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.2
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   73.5 71.9 75.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   56 56
Boost pressure mmHg   420 420
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   55 53 57
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   36
Boost pressure mmHg   270
Injection quantity adjustment_04
Adjusting point   D
Rack position   7.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10.7 8.9 12.5
Max. variation between cylinders %   0 -12 12
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
Rack position   10.5
Boost pressure kPa   36 36 36
Boost pressure mmHg   270 270 270
Boost compensator adjustment_02
Pump speed r/min   1000 1000 1000
Rack position   11.2
Boost pressure kPa   54.7 53.4 56
Boost pressure mmHg   410 400 420
Timer adjustment
Pump speed r/min   400+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   3 2.5 3.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101681-9120
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke: BCL
----------
DL=6.5-0.2mm BCL=0.7mm
----------

0000000901

Test data 101681-9120
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=30.5deg+-3deg

Stop lever angle

Test data 101681-9120
N:Pump normal S:Stop the pump.
----------

----------
a=21deg+-5deg b=47deg+-5deg

Timing setting

Test data 101681-9120
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101681-9120?





Group cross 101681-9120 ZEXEL

Nissan-Diesel 

101681-9100  
 
16713Z5501 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9110  
 
16700Z5512 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9120  
 
16700Z5513 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9130  
 
16700Z5514 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9140  
 
16713Z5511 

FD6T
101681-9150  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101681-9151  
 
16790Z5503 
INJECTION-PUMP ASSEMBLY
FD6T04
101681-9160  
 
16790Z5504 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9170  

101681-9460 
 
16717Z5501 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9180  
 
16713Z5503 
INJECTION-PUMP ASSEMBLY
FD6T
101681-9190  
 
16713Z5513 
INJECTION-PUMP ASSEMBLY
FD6T
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