101672-9170 ZEXEL 9 400 615 957 BOSCH INJECTION-PUMP ASSEMBLY 9400615957 1016729170


101672-9170 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 957 9400615957
ZEXEL 101672-9170 1016729170

Service parts 101672-9170 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-9241
3. GOVERNOR 105400-4470
4. SUPPLY PUMP 105220-5200
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-1970
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 13.2(135)
13. NOZZLE-HOLDER 105031-1610
14. NOZZLE 105000-1030
15. NOZZLE SET

Include in #1:

101672-9170 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 957 9400615957
ZEXEL 101672-9170 1016729170


Zexel num
Bosch num
Firm num
Name
101672-9170 
9 400 615 957 
   
INJECTION-PUMP ASSEMBLY
ZB * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.5
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   44.5 43 46
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.9+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9.2 7.7 10.7
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101672-9170
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Idle sub spring setting: L1.
----------
K=13 L1=6-0.5mm
----------

Speed control lever angle

Test data 101672-9170
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(0deg)+-5deg b=(20deg)+-5deg

Stop lever angle

Test data 101672-9170
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101672-9170
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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695
101672-9170  
9 400 615 957 
 
INJECTION-PUMP ASSEMBLY
ZB
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