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101672-9140 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016729140 m101500110z


101672-9140 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101672-9140 1016729140
DAIHATSU M101500110Z m101500110z

Service parts 101672-9140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-9220
3. GOVERNOR 105400-2210
4. SUPPLY PUMP 105220-4891
5. AUTOM. ADVANCE MECHANIS 105622-5010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-2100
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1320
14. NOZZLE 105000-1160
15. NOZZLE SET

Include in #1:

101672-9140 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8780 as _

Cross reference number

ZEXEL 101672-9140 1016729140
DAIHATSU M101500110Z m101500110z


Zexel num
Bosch num
Firm num
Name
101672-9140 
 
M101500110Z  DAIHATSU
INJECTION-PUMP ASSEMBLY
M1T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.8
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   78.4 77.4 79.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   R1
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   15 13 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101672-9140
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 101672-9140
F:Full speed I:Idle S:Stop
----------

----------
a=32.5deg+-5deg b=15deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101672-9140
N:Pump normal S:Stop the pump.
----------

----------
a=53deg+-5deg b=64deg+-5deg




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Group cross 101672-9140 ZEXEL

101672-9100  
 
EWV9000 
INJECTION-PUMP ASSEMBLY
101672-9110  
 
EWV9004 
INJECTION-PUMP ASSEMBLY
101672-9120  
 
EWV9002 
INJECTION-PUMP ASSEMBLY
101672-9130  
 
EWV9006 
INJECTION-PUMP ASSEMBLY

Daihatsu 

101672-9140  
 
M101500110Z 
INJECTION-PUMP ASSEMBLY
M1T
101672-9150  
 
M101500120Z 
INJECTION-PUMP ASSEMBLY
M1
101672-9160  
 
 
INJECTION-PUMP ASSEMBLY
695
101672-9170  
9 400 615 957 
 
INJECTION-PUMP ASSEMBLY
ZB
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