101672-2480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016722480 220201111a


101672-2480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101672-2480 1016722480
HINO 220201111A 220201111a

Service parts 101672-2480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-0590
3. GOVERNOR 105400-1330
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101672-2480 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101672-2480 1016722480
HINO 220201111A 220201111a


Zexel num
Bosch num
Firm num
Name
101672-2480 
101672-2482 
 
220201111A  HINO
INJECTION-PUMP ASSEMBLY
DS50 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   90.5 88.9 92.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   62.2 60.4 64
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   15.8 13.2 18.4
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   14.8
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   92 88.7 95.3
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   14.3+-0. 5
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   94.5 91.2 97.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101672-2480
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

Test data 101672-2480
F:Full speed I:Idle S:Stop (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=32deg+-3deg c=23deg+-5deg

Stop lever angle

Test data 101672-2480
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=(19deg) b=(34deg)

Timing setting

Test data 101672-2480
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)After adjusting the injection quantity, adjust at rack position aa. (4)-
----------
aa=14.3mm
----------
a=(40deg)




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