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101672-0190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016720190 5156010664


101672-0190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101672-0190 1016720190
ISUZU 5156010664 5156010664

Service parts 101672-0190 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-8110
3. GOVERNOR 105410-4250
4. SUPPLY PUMP 105220-4531
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156612-1121
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-1190
11. Nozzle and Holder 5-15300-097-0
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105041-1100
14. NOZZLE 105000-1650
15. NOZZLE SET

Include in #1:

101672-0190 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8590 as _
104740-8591

Cross reference number

ZEXEL 101672-0190 1016720190
ISUZU 5156010664 5156010664


Zexel num
Bosch num
Firm num
Name
101672-0190 
 
5156010664  ISUZU
INJECTION-PUMP ASSEMBLY
D500 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   41.5 40.3 42.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.1
Pump speed r/min   1025 1025 1025
Average injection quantity mm3/st.   42.3 39.8 44.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.3+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10.2 8.7 11.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101672-0190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

Test data 101672-0190
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101672-0190
N:Pump normal S:Stop the pump.
----------

----------
a=4.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101672-0190
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)




Have questions with 101672-0190?





Group cross 101672-0190 ZEXEL

Isuzu 

101672-0100  
 
9812021447 
INJECTION-PUMP ASSEMBLY
D500
101672-0150  
 
5156001096 
INJECTION-PUMP ASSEMBLY
D500
101672-0170  
 
5156003806 
INJECTION-PUMP ASSEMBLY
D500
101672-0180  
 
9812022012 
INJECTION-PUMP ASSEMBLY
D500
101672-0190  
 
5156010664 
INJECTION-PUMP ASSEMBLY
D500
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