101671-9730 ZEXEL 9 400 615 950 BOSCH INJECTION-PUMP ASSEMBLY 9400615950 1016719730 1671395011


101671-9730 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 950 9400615950
ZEXEL 101671-9730 1016719730
NISSAN-DIESEL 1671395011 1671395011

Service parts 101671-9730 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-1780
3. GOVERNOR 105420-0650
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS 105612-3100
6. COUPLING PLATE 105661-0601
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)
13. NOZZLE-HOLDER 105031-4260
14. NOZZLE 105015-3370
15. NOZZLE SET

Include in #1:

101671-9730 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 950 9400615950
ZEXEL 101671-9730 1016719730
NISSAN-DIESEL 1671395011 1671395011


Zexel num
Bosch num
Firm num
Name
101671-9730 
9 400 615 950 
1671395011  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ND6 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   66 64 68
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65 63.6 66.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   59.7 56.9 62.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   7.7 6.5 8.9
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65 64.3 65.7
Remarks
Full lever setting
 
Timer adjustment
Pump speed r/min   300
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.3 0.8 1.8
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   1200
Advance angle deg.   4.7 4.2 5.2
Timer adjustment_05
Pump speed r/min   -
Advance angle deg.   6 6 6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101671-9730
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)RACK LIMIT: RAL (4)Damper spring setting: DL
----------
RAL=12.7+-0.1mm DL=6.9-0.2mm
----------

Speed control lever angle

Test data 101671-9730
S:Stop F:Full speed
----------

----------
a=11.5deg+-5deg b=32deg+-3deg

0000000901

Test data 101671-9730
F:Full load I:Idle S:Stop
----------

----------
a=25deg+-5deg b=35.5deg+-3deg c=12deg+-3deg




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