101671-9530 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016719530 16713z5012

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101671-9530 1016719530

NISSAN-DIESEL 16713Z5012 16713z5012

Service parts 101671-9530 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-1790

3. GOVERNOR 105400-1080

4. SUPPLY PUMP 105220-5660

5. AUTOM. ADVANCE MECHANIS 105622-0330

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-1770

11. Nozzle and Holder 16600-J2000

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-1220

14. NOZZLE

105000-1010

15. NOZZLE SET

Include in #1:

101671-9530 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8360 as _

104740-8361

104740-8362

Cross reference number

ZEXEL 101671-9530 1016719530

NISSAN-DIESEL 16713Z5012 16713z5012

Zexel num

Bosch num

Firm num

Name

101671-9530
101671-9610

16713Z5012 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ED6 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105000-1010

Nozzle holder 105071-1220

Opening pressure MPa 11.8

Opening pressure kgf/cm2 120

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-656

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.6 2.55 2.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.9

Pump speed r/min 1600 1600 1600

Average injection quantity mm3/st. 66.4 64.4 68.4

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 68.7 67.3 70.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 13.2

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 65.5 62.8 68.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 9.4+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 18 15.3 20.7

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 400+100- 50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 800

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 3.7 3.2 4.2

Timer adjustment_04

Pump speed r/min 1400

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)After setting N = N1 and R = R1 using the main spring, set N = N2 and R = R2 by setting the idle sub spring. (3)RACK LIMIT: RAL (4)Damper spring setting
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K=12 N1=300r/min R1=6mm N2=275r/min R2=9.4mm RAL=14.5+-0.1mm
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