101671-9210 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016719210 1671395003


101671-9210 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101671-9210 1016719210
NISSAN-DIESEL 1671395003 1671395003

Service parts 101671-9210 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-1780
3. GOVERNOR 105420-0720
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS 105612-0350
6. COUPLING PLATE 105661-2210
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4030
11. Nozzle and Holder 16600-95000
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105031-4260
14. NOZZLE 105015-3370
15. NOZZLE SET

Include in #1:

101671-9210 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101671-9210 1016719210
NISSAN-DIESEL 1671395003 1671395003


Zexel num
Bosch num
Firm num
Name
101671-9210 
 
1671395003  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ND604 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   70.5 69 72
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.2+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   6 5.2 6.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   1.4 0.9 1.9
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   3.5 3 4
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101671-9210
N:Pump speed R:Rack position (mm) (1)Speed control lever full position (2)Load control lever's full position (3)RACK LIMIT: RAL (4)Damper spring setting: DL
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------

Speed control lever angle

Test data 101671-9210
F:Full speed S:Stop
----------

----------
a=20deg+-5deg b=32deg+-3deg

0000000901

Test data 101671-9210
F:Full load I:Idle S:Stop
----------

----------
a=26deg+-5deg b=12deg+-3deg c=36deg+-2deg




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Group cross 101671-9210 ZEXEL

Nissan-Diesel 

 
1670095011 

101671-9210  
 
1671395003 
INJECTION-PUMP ASSEMBLY
ND604
 
1670095012 

ND6
 
1670095013 
INJECTION-PUMP ASSEMBLY
ND6
 
1670095014 
INJECTION-PUMP ASSEMBLY
ND6
 
1670095016 

ND6
 
1671395005 
INJECTION-PUMP ASSEMBLY
ND6
 
1671395006 

ND6
 
1671795001 

ND6
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