Rating:
Information injection-pump assembly
ZEXEL
101671-9210
1016719210
NISSAN-DIESEL
1671395003
1671395003
Service parts 101671-9210 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-95000
12.
Open Pre:MPa(Kqf/cm2)
17.7{180}
15.
NOZZLE SET
Include in #1:
101671-9210
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-8320
as _
Cross reference number
ZEXEL
101671-9210
1016719210
NISSAN-DIESEL
1671395003
1671395003
Zexel num
Bosch num
Firm num
Name
101671-9210
1671395003 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ND604 * K
ND604 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.5
2.45
2.55
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
12.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
70.5
69
72
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8.2+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
6
5.2
6.8
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
1.4
0.9
1.9
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
3.5
3
4
Timer adjustment_04
Pump speed
r/min
1400
Advance angle
deg.
6
5.5
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Speed control lever full position
(2)Load control lever's full position
(3)RACK LIMIT: RAL
(4)Damper spring setting: DL
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------
Speed control lever angle
F:Full speed
S:Stop
----------
----------
a=20deg+-5deg b=32deg+-3deg
----------
----------
a=20deg+-5deg b=32deg+-3deg
0000000901
F:Full load
I:Idle
S:Stop
----------
----------
a=26deg+-5deg b=12deg+-3deg c=36deg+-2deg
----------
----------
a=26deg+-5deg b=12deg+-3deg c=36deg+-2deg
Have questions with 101671-9210?
Group cross 101671-9210 ZEXEL
Nissan-Diesel
101671-9210
1671395003
INJECTION-PUMP ASSEMBLY
ND604
ND604