101671-6270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016716270 me03665301


101671-6270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101671-6270 1016716270
MITSUBISHI ME03665301 me03665301

Service parts 101671-6270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-9181
3. GOVERNOR 105490-2990
4. SUPPLY PUMP 105210-1931
5. AUTOM. ADVANCE MECHANIS 105629-0220
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1390
11. Nozzle and Holder ME046001
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2150
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101671-6270 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101671-6270 1016716270
MITSUBISHI ME03665301 me03665301


Zexel num
Bosch num
Firm num
Name
101671-6270 
 
ME03665301  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D10 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   66 64 68
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   53.6 48.6 58.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   9.5 7.7 11.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   4 3.5 4.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   6 5.5 6.5
Timer adjustment_04
Pump speed r/min   1600
Advance angle deg.   8.5 8 9
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101671-6270
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set using excess fuel device for starting: SXL (3)Injection quantity Q = Q1 or less
----------
DL=5.5-0.5mm SXL=11+0.2mm Q1=1mm3/st
----------

0000000901

Test data 101671-6270
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=39deg+-3deg b=30deg+-5deg




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Group cross 101671-6270 ZEXEL

Mitsubishi 

 
3006147000 
INJECTION-PUMP ASSEMBLY
6DB10
 
3006148000 
INJECTION-PUMP ASSEMBLY
6DB10
 
3006149000 
INJECTION-PUMP ASSEMBLY
6DB10
 
ME036661 
INJECTION-PUMP ASSEMBLY
6D11
 
ME036648 

6D11
 
ME036651 

6D11
 
ME036662 
INJECTION-PUMP ASSEMBLY
6D11
101671-6270  
 
ME03665301 
INJECTION-PUMP ASSEMBLY
6D10
 
ME036650 

6D10
 
ME036658 
INJECTION-PUMP ASSEMBLY
6D10
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