Rating:
Information injection-pump assembly
ZEXEL
101652-2080
1016522080
HINO
220201010A
220201010a
Service parts 101652-2080 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1430
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Include in #1:
101652-2080
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
101652-2080
1016522080
HINO
220201010A
220201010a
Zexel num
Bosch num
Firm num
Name
101652-2080
220201010A HINO
INJECTION-PUMP ASSEMBLY
EC100A *
EC100A *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
1.95
1.9
2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.1
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
53
50.7
55.3
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.9
Pump speed
r/min
600
600
600
Average injection quantity
mm3/st.
54.7
53
56.4
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
7.2
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
12
9.5
14.5
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set idling at N1 using the idle sub spring (point C').
(3)Set at N2 using the control lever (point C).
----------
K=18 N1=325r/min N2=350r/min
----------
----------
K=18 N1=325r/min N2=350r/min
----------
Speed control lever angle
F:Full speed
I:Idle
----------
----------
a=5deg+-5deg b=23.5deg+-5deg
----------
----------
a=5deg+-5deg b=23.5deg+-5deg
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Group cross 101652-2080 ZEXEL
Hino
101652-2080
220201010A
INJECTION-PUMP ASSEMBLY
EC100A
EC100A