101652-2080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016522080 220201010a


101652-2080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101652-2080 1016522080
HINO 220201010A 220201010a

Service parts 101652-2080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101065-0060
3. GOVERNOR
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1291
11. Nozzle and Holder 23600-1430
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2110
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101652-2080 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101652-2080 1016522080
HINO 220201010A 220201010a


Zexel num
Bosch num
Firm num
Name
101652-2080 
 
220201010A  HINO
INJECTION-PUMP ASSEMBLY
EC100A *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.1
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   53 50.7 55.3
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.9
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   54.7 53 56.4
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 9.5 14.5
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101652-2080
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idling at N1 using the idle sub spring (point C'). (3)Set at N2 using the control lever (point C).
----------
K=18 N1=325r/min N2=350r/min
----------

Speed control lever angle

Test data 101652-2080
F:Full speed I:Idle
----------

----------
a=5deg+-5deg b=23.5deg+-5deg




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Group cross 101652-2080 ZEXEL

Hino 

 
6071110500 
INJECTION-PUMP ASSEMBLY
EC100
 
220004001A 
INJECTION-PUMP ASSEMBLY
EC100
 
6071110640 

EC100A
101652-2080  
 
220201010A 
INJECTION-PUMP ASSEMBLY
EC100A
 
220200001A 
INJECTION-PUMP ASSEMBLY
EC100
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