101652-2020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016522020 6071110500


101652-2020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101652-2020 1016522020
HINO 6071110500 6071110500

Cross reference number

ZEXEL 101652-2020 1016522020
HINO 6071110500 6071110500


Zexel num
Bosch num
Firm num
Name
101652-2020 
101652-2021 
 
6071110500  HINO
INJECTION-PUMP ASSEMBLY
EC100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   49 48 50
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.2
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   51 50 52
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16 13.9 18.1
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101652-2020
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 101652-2020
F:Full speed I:Idle S:Stop
----------

----------
a=23.5deg+-5deg b=28.5deg+-3deg c=32deg+-3deg




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Group cross 101652-2020 ZEXEL

Hino 

101652-2020  

101652-2021 
 
6071110500 
INJECTION-PUMP ASSEMBLY
EC100
 
220004001A 
INJECTION-PUMP ASSEMBLY
EC100
 
6071110640 

EC100A
 
220201010A 
INJECTION-PUMP ASSEMBLY
EC100A
 
220200001A 
INJECTION-PUMP ASSEMBLY
EC100
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