101651-2250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016512250 220002250a


101651-2250 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101651-2250 1016512250
HINO 220002250A 220002250a

Service parts 101651-2250 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101065-0070
3. GOVERNOR 105480-0380
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS 105612-2050
6. COUPLING PLATE 105661-2090
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1291
11. Nozzle and Holder 23600-1430
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2110
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101651-2250 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101651-2250 1016512250
HINO 220002250A 220002250a


Zexel num
Bosch num
Firm num
Name
101651-2250 
101651-2251 
 
220002250A  HINO
INJECTION-PUMP ASSEMBLY
EC100 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   54 53 55
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.8
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   56.3 54.8 57.8
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 12.9 17.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 90
Fixing the lever   *
Timer adjustment
Pump speed r/min   450+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   2.8 2.3 3.3
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101651-2250
N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Beginning of damper spring operation: DL (4)RACK LIMIT
----------
DL=7.6-0.2mm
----------

Speed control lever angle

Test data 101651-2250
F:Full speed I:Idle (1)Set at delivery
----------

----------
a=15deg+-5deg b=13deg+-5deg

0000000901

Test data 101651-2250
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=8deg+-5deg b=34.5deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=350-25r/min Ra=9mm
----------




Have questions with 101651-2250?





Group cross 101651-2250 ZEXEL

Hino 

 
220001440B 
INJECTION-PUMP ASSEMBLY
EC100
 
220001441A 
INJECTION-PUMP ASSEMBLY
EC100
 
220001321B 

EC100
 
220001570B 

EC100
 
220001461A 
INJECTION-PUMP ASSEMBLY
EC100
 
220001462A 
INJECTION-PUMP ASSEMBLY
EC100
101651-2250  

101651-2251 
 
220002250A 
INJECTION-PUMP ASSEMBLY
EC100
 
220002251A 
INJECTION-PUMP ASSEMBLY
EC100
 
220001630A 
INJECTION-PUMP ASSEMBLY
EC100
 
220002310A 
INJECTION-PUMP ASSEMBLY
EC100
 
220003130A 
INJECTION-PUMP ASSEMBLY
EC100
 
220003131A 
INJECTION-PUMP ASSEMBLY
EC100
 
220003340A 
INJECTION-PUMP ASSEMBLY
EC100
 
220003341A 
INJECTION-PUMP ASSEMBLY
EC100
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