101651-2250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016512250 220002250a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101651-2250 1016512250

HINO 220002250A 220002250a

Service parts 101651-2250 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101065-0070

3. GOVERNOR 105480-0380

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS 105612-2050

6. COUPLING PLATE 105661-2090

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105151-1291

11. Nozzle and Holder 23600-1430

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105081-2110

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101651-2250 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8130 as _

104740-8131

104740-8133

104740-8134

Cross reference number

ZEXEL 101651-2250 1016512250

HINO 220002250A 220002250a

Zexel num

Bosch num

Firm num

Name

101651-2250
101651-2251

220002250A HINO

INJECTION-PUMP ASSEMBLY
EC100 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.8

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 54 53 55

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.8

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 56.3 54.8 57.8

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 15 12.9 17.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70 90

Fixing the lever *

Timer adjustment

Pump speed r/min 450+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 2.8 2.3 3.3

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Beginning of damper spring operation: DL (4)RACK LIMIT
----------
DL=7.6-0.2mm
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Speed control lever angle

F:Full speed I:Idle (1)Set at delivery
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a=15deg+-5deg b=13deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

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a=8deg+-5deg b=34.5deg+-3deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
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N1=350-25r/min Ra=9mm
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