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101642-2180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016422180 6057107510


101642-2180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101642-2180 1016422180
HINO 6057107510 6057107510

Service parts 101642-2180 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101064-0130
3. GOVERNOR 105402-0620
4. SUPPLY PUMP 105210-4381
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-4010
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1610
11. Nozzle and Holder 6-051-17590-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1160
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101642-2180 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8050 as _
104740-8052

Cross reference number

ZEXEL 101642-2180 1016422180
HINO 6057107510 6057107510


Zexel num
Bosch num
Firm num
Name
101642-2180 
101642-2220 
 
6057107510  HINO
INJECTION-PUMP ASSEMBLY
DM100 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   47.5 46.5 48.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.2+-0. 5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   50.5 49.5 51.5
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   23.5 20.7 26.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101642-2180
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set minimum speed. (3)Beginning of idle sub spring operation: L1
----------
K=15 L1=8.5-0.2mm
----------

Speed control lever angle

Test data 101642-2180
F:Full speed (1)Pump speed = aa (2)Set minimum speed.
----------
aa=450r/min
----------
a=11.5deg+-5deg b=5.5deg+-5deg

Timing setting

Test data 101642-2180
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 101642-2180?





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