101642-2010 ZEXEL 9 400 610 357 BOSCH INJECTION-PUMP ASSEMBLY 9400610357 1016422010 220201230a


101642-2010 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 357 9400610357
ZEXEL 101642-2010 1016422010
HINO 220201230A 220201230a

Service parts 101642-2010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101064-0130
3. GOVERNOR 105402-0590
4. SUPPLY PUMP 105210-4381
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-4010
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1610
11. Nozzle and Holder 6-051-17590-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105071-1160
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101642-2010 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 357 9400610357
ZEXEL 101642-2010 1016422010
HINO 220201230A 220201230a


Zexel num
Bosch num
Firm num
Name
101642-2010 
9 400 610 357 
220201230A  HINO
INJECTION-PUMP ASSEMBLY
DM100 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   43.6 42.6 44.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   7.8 6.5 9.1
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101642-2010
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)Set minimum speed. (4)Beginning of idle sub spring operation: L1
----------
K=18 R1=(17.5)mm L1=6+-0.2mm
----------

Speed control lever angle

Test data 101642-2010
F:Full speed I:Idle
----------

----------
a=12.5deg+-5deg b=25.5deg+-5deg

Stop lever angle

Test data 101642-2010
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg




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Group cross 101642-2010 ZEXEL

Hino 

101642-2010  
9 400 610 357 
220201230A 
INJECTION-PUMP ASSEMBLY
DM100
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