Rating:
Information injection-pump assembly
BOSCH
F 01G 09U 06F
f01g09u06f
ZEXEL
101641-9350
1016419350
Include in #2:
104740-3871
as _
Cross reference number
BOSCH
F 01G 09U 06F
f01g09u06f
ZEXEL
101641-9350
1016419350
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
2.15
2.1
2.2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
13
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
40.4
39.4
41.4
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
12.3
Pump speed
r/min
2000
2000
2000
Average injection quantity
mm3/st.
48
44.8
51.2
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
9.3+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
9.8
8.7
10.9
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
2150
Advance angle
deg.
6
5.5
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)RACK LIMIT: RAL
(4)Beginning of idle sub spring operation: L1
(5)RACK LIMIT: RAL
(6)Acting negative pressure: P1
----------
RAL=16.1-0.3mm L1=9.5+0.3mm
----------
----------
RAL=16.1-0.3mm L1=9.5+0.3mm
----------
0000001101
N:Normal
B:When boosted
S:Stop
(1)Rack position = aa
(2)Rack position corresponding to cc
----------
aa=(1.8)mm bb=15mm
----------
a=1deg+-5deg b=23deg+-3deg c=3.5deg+-5deg
----------
aa=(1.8)mm bb=15mm
----------
a=1deg+-5deg b=23deg+-3deg c=3.5deg+-5deg
0000001501 ACS
(N): Speed of the pump
(P): aneroid compensator negative pressure
(A) rubber boot
(B) Nut
(c) Nut
(D) Lever
1. Aneroid compensator installation
(1)Turn nut (C) to adjust gap to L1.
(2)Lock using nut (B).
(3)Move lever D towards the excess fuel supply side, confirm that it moves smoothly and confirm Ra.
----------
L1=0.1~0.5mm Ra=16++mm
----------
N=1000r/min P=0.98kPa(100mmAq) Ra=13mm Rb=12.2mm P1=5.9+-2.7kPa(44+-20mmHg) P2=21.9kPa(164mmHg) Q1=40.4+-1cm/1000st Q2=(34.9)cm/1000st
----------
L1=0.1~0.5mm Ra=16++mm
----------
N=1000r/min P=0.98kPa(100mmAq) Ra=13mm Rb=12.2mm P1=5.9+-2.7kPa(44+-20mmHg) P2=21.9kPa(164mmHg) Q1=40.4+-1cm/1000st Q2=(34.9)cm/1000st
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=16deg
----------
a=(110deg)
----------
aa=16deg
----------
a=(110deg)