101641-9180 ZEXEL 9 400 615 932 BOSCH INJECTION-PUMP ASSEMBLY 9400615932 1016419180 16713l6001


101641-9180 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 932 9400615932
ZEXEL 101641-9180 1016419180
NISSAN-DIESEL 16713L6001 16713l6001

Include in #2:

Cross reference number

BOSCH 9 400 615 932 9400615932
ZEXEL 101641-9180 1016419180
NISSAN-DIESEL 16713L6001 16713l6001


Zexel num
Bosch num
Firm num
Name
101641-9180 
101641-9220 
9 400 615 932 
16713L6001  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD33T * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   38.4 37.3 39.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.05+-0. 5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   6.2 5.1 7.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12)
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   38.4 37.4 39.4
Basic   *
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.05
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   37.8 35.8 39.8
Fixing the lever   *
Boost pressure kPa   29.3 29.3
Boost pressure mmHg   220 220
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   34.6 32.6 36.6
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.1
Boost pressure kPa   8.7 8.7 8.7
Boost pressure mmHg   65 65 65
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1+0.4
Boost pressure kPa   19.3 16 22.6
Boost pressure mmHg   145 120 170
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_05
Pump speed r/min   1200
Advance angle deg.   2.5 2 3
Timer adjustment_06
Pump speed r/min   -
Advance angle deg.   7.5 7.5 7.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101641-9180
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL
----------
T1=43 RAL=14.6+0.2mm BCL=0.5mm
----------

Speed control lever angle

Test data 101641-9180
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=2deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101641-9180
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101641-9180
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)




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