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101631-9370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016319370 1670090906


101631-9370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101631-9370 1016319370
NISSAN-DIESEL 1670090906 1670090906

Service parts 101631-9370 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101063-9230
3. GOVERNOR 105520-3070
4. SUPPLY PUMP 105220-4620
5. AUTOM. ADVANCE MECHANIS 105622-0250
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1210
11. Nozzle and Holder 1660037502
12. Open Pre:MPa(Kqf/cm2) 9.8(100)
13. NOZZLE-HOLDER 105071-1080
14. NOZZLE 105000-1010
15. NOZZLE SET

Include in #1:

101631-9370 as INJECTION-PUMP ASSEMBLY
106684-4000 as _

Cross reference number

ZEXEL 101631-9370 1016319370
NISSAN-DIESEL 1670090906 1670090906


Zexel num
Bosch num
Firm num
Name
101631-9370 
 
1670090906  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD33PU * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1010
Bosch type code   DN0SD21
Nozzle holder   105071-0030
Bosch type code   KCA30SDN3
Opening pressure MPa   9.8
Opening pressure kgf/cm2   100
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   14.4
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   38 37 39
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   13.8
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   40 38.4 41.6
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   9
Pump speed r/min   1900 1900 1900
Average injection quantity mm3/st.   12.8 11.8 13.8
Max. variation between cylinders %   0 -7.5 7.5
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   -
Rack position   10+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   36.4 35.9 36.9
Remarks
Smoke setting: 2.45 kPa {250 mmAq}  
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.8 2 3.5
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Timer adjustment_05
Pump speed r/min   1800
Advance angle deg.   7.5 7 8
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101631-9370
R:Rack position (mm) P:Negative pressure (1)Torque control stroke: L1
----------
L1=0.6+-0.05mm
----------

Speed control lever angle

Test data 101631-9370
S:Stop B:When boosted N:Normal (1)Rack position = aa (2)Rack position corresponding to cc
----------
aa=3.5mm bb=21mm
----------
a=6deg+-5deg b=20.5deg c=14.5deg




Have questions with 101631-9370?





Group cross 101631-9370 ZEXEL

Nissan-Diesel 

101631-9300  
 
1671390814 
INJECTION-PUMP ASSEMBLY
SD33
101631-9310  

101631-9410 
 
1671290110 

SD33
101631-9320  
 
1670090819 
INJECTION-PUMP ASSEMBLY
SD33
101631-9330  
 
1679090108 
INJECTION-PUMP ASSEMBLY
SD33
101631-9340  
 
1670090814 
INJECTION-PUMP ASSEMBLY
SD33
101631-9350  
 
1679090114 
INJECTION-PUMP ASSEMBLY
SD33
101631-9360  
F 01G 09U 06B 
1670061504 
INJECTION-PUMP ASSEMBLY
SD33
101631-9370  
 
1670090906 
INJECTION-PUMP ASSEMBLY
SD33PU
101631-9380  
 
1670090907 
INJECTION-PUMP ASSEMBLY
SD33
101631-9390  
 
1670090909 
INJECTION-PUMP ASSEMBLY
SD33
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