101609-3501 ZEXEL 9 400 615 908 BOSCH INJECTION-PUMP ASSEMBLY 9400615908 1016093501 3863866


101609-3501 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 908 9400615908
ZEXEL 101609-3501 1016093501
KOMATSU 3863866 3863866

Include in #2:

Cross reference number

BOSCH 9 400 615 908 9400615908
ZEXEL 101609-3501 1016093501
KOMATSU 3863866 3863866


Zexel num
Bosch num
Firm num
Name
101609-3501 
9 400 615 908 
3863866  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D102E K 14BE INJECTION PUMP ASSY PE6A PE
101609-3501 
9 400 615 908 
6735711411  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D102E K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   78 77 79
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.6+-0.5
Pump speed r/min   515 515 515
Average injection quantity mm3/st.   9 8 10
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101609-3501
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Adjust the secondary timing before adjusting the governor.
----------
K=18
----------

Speed control lever angle

Test data 101609-3501
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101609-3501
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101609-3501
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=17deg bb=0deg
----------
a=54deg54min+-3deg b=8deg30min+-30min




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Group cross 101609-3501 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101609-3501  
9 400 615 908 
3863866 
INJECTION-PUMP ASSEMBLY
S6D102E
101609-3501  
9 400 615 908 
6735711411 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 909 
3863867 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 909 
6735711441 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 910 
3863881 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 910 
6735711470 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 611 525 
6221731230 
INJECTION-PUMP ASSEMBLY
S6D108E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 000 
3863886 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 612 000 
6736711170 
INJECTION-PUMP ASSEMBLY
SA6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 911 
3863966 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 615 911 
6736711310 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 611 832 
3863970 
INJECTION-PUMP ASSEMBLY
S6D102
9 400 611 832 
6735711490 
INJECTION-PUMP ASSEMBLY
S6D102
9 400 613 057 
4063210 
INJECTION-PUMP ASSEMBLY
6BTAA
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