101609-3490 ZEXEL 9 400 611 610 BOSCH INJECTION-PUMP ASSEMBLY 9400611610 1016093490 3863842


101609-3490 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 611 610 9400611610
ZEXEL 101609-3490 1016093490
KOMATSU 3863842 3863842

Service parts 101609-3490 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9990
3. GOVERNOR 105404-5550
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101609-3490 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 610 9400611610
ZEXEL 101609-3490 1016093490
KOMATSU 3863842 3863842


Zexel num
Bosch num
Firm num
Name
101609-3490 
9 400 611 610 
3863842  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
101609-3490 
9 400 611 610 
6736711160  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   106.5 105.5 107.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   69.3 69.3
Boost pressure mmHg   520 520
Hydraulic cylinder ON   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.3+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   15 14 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder ON   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder OFF   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R1-0.8
Boost pressure kPa   37.3 34.6 40
Boost pressure mmHg   280 260 300
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R1(10.3)
Boost pressure kPa   56 56 56
Boost pressure mmHg   420 420 420

Test data Ex:

Governor adjustment

Test data 101609-3490
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT (When hydraulic cylinder is OFF) (5)Boost compensator stroke: BCL (6)When hydraulic cylinder ON: P1
----------
K=13 BCL=0.8+-0.1mm P1=(392)kPa{(4)kgf/cm2}
----------

Speed control lever angle

Test data 101609-3490
F:Full speed I:Idle S:Stop (1)Use the center hole at R = aa
----------
aa=77mm
----------
a=21deg+-3deg b=32deg+-3deg c=36deg+-5deg

Stop lever angle

Test data 101609-3490
N:Pump normal S:Stop the pump.
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101609-3490
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=19.5deg bb=0deg
----------
a=54deg54min+-3deg b=9deg45min+-30min




Have questions with 101609-3490?





Group cross 101609-3490 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 524 
3863504 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 611 524 
6736711300 
INJECTION-PUMP ASSEMBLY
SA6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 901 
3863790 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 615 901 
6736711150 
INJECTION-PUMP ASSEMBLY
SA6D102E
9 400 615 902 
3863793 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 902 
6734711270 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 903 
3863812 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 903 
6734711290 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 904 
3863813 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 904 
6735711390 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 905 
3863817 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 905 
6735711410 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 906 
3863823 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 906 
6735711420 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 907 
3863834 
INJECTION-PUMP ASSEMBLY
S6D102E
9 400 615 907 
6735711440 
INJECTION-PUMP ASSEMBLY
S6D102E
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 01G 000 00F 
3863840 
INJECTION-PUMP ASSEMBLY
S6D102E
F 01G 000 00F 
6735711450 
INJECTION-PUMP ASSEMBLY
S6D102E
101609-3490  
9 400 611 610 
3863842 
INJECTION-PUMP ASSEMBLY
SA6D102E
101609-3490  
9 400 611 610 
6736711160 
INJECTION-PUMP ASSEMBLY
SA6D102E
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