101609-3190 ZEXEL 9 400 610 774 BOSCH INJECTION-PUMP ASSEMBLY 9400610774 1016093190 6209721510


101609-3190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 774 9400610774
ZEXEL 101609-3190 1016093190
KOMATSU 6209721510 6209721510

Service parts 101609-3190 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9721
3. GOVERNOR 105401-0660
4. SUPPLY PUMP 105220-5610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4890
11. Nozzle and Holder 6209-11-3100
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-0880
15. NOZZLE SET

Include in #1:

101609-3190 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 774 9400610774
ZEXEL 101609-3190 1016093190
KOMATSU 6209721510 6209721510


Zexel num
Bosch num
Firm num
Name
101609-3190 
9 400 610 774 
6209721510  KOMATSU
INJECTION-PUMP ASSEMBLY
SAA6D95L K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-7420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   72 71 73
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   37.3 37.3
Boost pressure mmHg   280 280
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.3+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   12.5 11.5 13.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   12.5+0.2
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 80 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   R1-0.8
Boost pressure kPa   14.7 14.7 14.7
Boost pressure mmHg   110 110 110
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   R1(9.7)
Boost pressure kPa   26.7 22.7 30.7
Boost pressure mmHg   200 170 230

Test data Ex:

Governor adjustment

Test data 101609-3190
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Boost compensator stroke: BCL
----------
K=14 RAL=12.5+0.2mm BCL=0.8+-0.1mm
----------

Speed control lever angle

Test data 101609-3190
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=80mm
----------
a=28deg+-5deg b=14deg+-3deg c=32deg+-3deg

Timing setting

Test data 101609-3190
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=58deg+-3deg b=2deg+-30min




Have questions with 101609-3190?





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101609-3190  
9 400 610 774 
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SAA6D95L
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