101609-3040 ZEXEL 9 400 611 523 BOSCH INJECTION-PUMP ASSEMBLY 9400611523 1016093040 6137721441

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 611 523 9400611523

ZEXEL 101609-3040 1016093040

KOMATSU 6137721441 6137721441

Service parts 101609-3040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-2470

3. GOVERNOR 105411-1620

4. SUPPLY PUMP 105210-4570

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0371

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6440

11. Nozzle and Holder 6137-12-3200

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-4480

14. NOZZLE 105015-6130

15. NOZZLE SET

Include in #1:

101609-3040 as INJECTION-PUMP ASSEMBLY

Include in #2:

104140-8032 as _

Cross reference number

BOSCH 9 400 611 523 9400611523

ZEXEL 101609-3040 1016093040

KOMATSU 6137721441 6137721441

Zexel num

Bosch num

Firm num

Name

101609-3040

9 400 611 523

6137721441 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.6

Pump speed r/min 1240 1240 1240

Average injection quantity mm3/st. 80.8 79.8 81.8

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Boost pressure kPa 25.3 25.3

Boost pressure mmHg 190 190

Injection quantity adjustment_02

Adjusting point B

Rack position 8.4+-0.5

Pump speed r/min 435 435 435

Average injection quantity mm3/st. 8.4 6.9 9.9

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 12.2

Boost pressure kPa 6 2 10

Boost pressure mmHg 45 15 75

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position 13.2

Boost pressure kPa 14.7 10.7 18.7

Boost pressure mmHg 110 80 140

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke (4)Rack difference between N = N1 and N = N2
----------
K=8 N1=1240r/min N2=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Normal
----------

----------
a=(12deg)+-5deg b=(30deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Stopper bolt setting (3)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=42.5deg+-5deg b=(55deg)