101608-9600 ZEXEL F 01G 09U 066 BOSCH INJECTION-PUMP ASSEMBLY f01g09u066 1016089600 1671395307


101608-9600 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 066 f01g09u066
ZEXEL 101608-9600 1016089600
NISSAN-DIESEL 1671395307 1671395307

Service parts 101608-9600 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5350
3. GOVERNOR 105921-7710
4. SUPPLY PUMP 105220-7060
5. AUTOM. ADVANCE MECHANIS 105672-0720
6. COUPLING PLATE 105662-1630
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4180
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105025-0130
15. NOZZLE SET

Include in #1:

101608-9600 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 01G 09U 066 f01g09u066
ZEXEL 101608-9600 1016089600
NISSAN-DIESEL 1671395307 1671395307


Zexel num
Bosch num
Firm num
Name
101608-9600 
101608-9601 
F 01G 09U 066 
1671395307  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6TA * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.8
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   118 116.4 119.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.8)
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   118 117 119
Basic   *
Fixing the lever   *
Boost pressure kPa   43.3 43.3
Boost pressure mmHg   325 325
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.8
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   94.5 91.3 97.7
Fixing the lever   *
Boost pressure kPa   43.3 43.3
Boost pressure mmHg   325 325
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2-0.95
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   59.5 55.5 63.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   80 80 100
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2-0.95
Boost pressure kPa   14 12.7 15.3
Boost pressure mmHg   105 95 115
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R2[R1-1. 2]
Boost pressure kPa   30 30 30
Boost pressure mmHg   225 225 225
Timer adjustment
Pump speed r/min   920--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   870
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-9600
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=J98 BCL=0.95+-0.1mm
----------

Speed control lever angle

Test data 101608-9600
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=100mm
----------
a=26.5deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101608-9600
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=36mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101608-9600
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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