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Information injection-pump assembly
BOSCH
9 400 615 855
9400615855
ZEXEL
101608-6422
1016086422
MITSUBISHI
ME441232
me441232
You can buy parts: .
Service parts 101608-6422 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME440837
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101608-6422
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-0840
as _
Cross reference number
BOSCH
9 400 615 855
9400615855
ZEXEL
101608-6422
1016086422
MITSUBISHI
ME441232
me441232
| Zexel num | Bosch num | Firm num | Firm | Name |
| 101608-6422 | 9 400 615 855 | ME441232 | MITSUBISHI |
INJECTION-PUMP ASSEMBLY
6D34TL K 14BE INJECTION PUMP ASSY PE6A PE |
Calibration Data:
Adjustment conditions Test oil ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
mm
6-2-600
Outer diameter - inner diameter - length (mm)
Outer diameter - inner diameter - length (mm)
Overflow valve
131424-5520
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
R
Right
Right
Injection timing adjustment Direction of rotation (viewed from drive side) R
Right
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
NO.1
Drive side
Drive side
Difference between angles 1
deg.
60
59.5
60.5
Cal 1-5
Cal 1-5
Difference between angles 2
deg.
120
119.5
120.5
Cal 1-3
Cal 1-3
Difference between angles 3
deg.
180
179.5
180.5
Cal 1-6
Cal 1-6
Difference between angles 4
deg.
240
239.5
240.5
Cyl.1-2
Cyl.1-2
Difference between angles 5
deg.
300
299.5
300.5
Cal 1-4
Cal 1-4
Injection quantity adjustment Adjusting point A
Rack position
8.7
Pump speed
r/min
1050
1050
1050
Average injection quantity
mm3/st.
101.5
100.5
102.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Boost pressure
kPa
66.7
66.7
Boost pressure
mmHg
500
500
Injection quantity adjustment_02 Adjusting point -
Rack position
5.9+-0.5
Pump speed
r/min
490
490
490
Average injection quantity
mm3/st.
8
6.7
9.3
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_03 Adjusting point E
Rack position
8.9++
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
65
65
70
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment Pump speed r/min 750 750 750
Rack position
R1-1.3
Boost pressure
kPa
10.7
8
13.4
Boost pressure
mmHg
80
60
100
Boost compensator adjustment_02 Pump speed r/min 750 750 750
Rack position
R1(8.7)
Boost pressure
kPa
57.3
50.6
64
Boost pressure
mmHg
430
380
480
Timer adjustment Pump speed r/min 0
Advance angle
deg.
3
2
3
Load
0/4
Timer adjustment_02 Pump speed r/min 650+-25
Advance angle
deg.
3
2
3
Load
0/4
Remarks
Start
Start
Timer adjustment_03 Pump speed r/min 750+-25
Advance angle
deg.
0
0
0
Load
0/4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Set idle sub-spring
(5)Main spring setting
(6)Boost compensator stroke: BCL
----------
K=19 BCL=1.3+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(11deg)+-5deg b=(18deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
(2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)
0000001501
TAMPER PROOF
Tamperproofing-equipped boost compensator cover installation procedure
(A) After adjusting the boost compensator, tighten the bolts to remove the heads.
(1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque.
(Tightening torque T = T1 maximum)
(2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads.
(Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Position of gear mark '3' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=10deg
----------
a=(130deg)
Have questions with 101608-6422?
Group cross 101608-6422 ZEXEL
Mitsubishi
Mitsubishi
Mitsubishi
101608-6422
9 400 615 855
ME441232
INJECTION-PUMP ASSEMBLY
6D34TL
6D34TL