101608-6182 ZEXEL 9 400 611 712 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 400 611 712 9400611712
ZEXEL 101608-6182 1016086182
MITSUBISHI ME219105 me219105

Service parts 101608-6182 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9210
3. GOVERNOR 105400-9120
4. SUPPLY PUMP 105210-5250
5. AUTOM. ADVANCE MECHANIS 105676-1160
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5031
11. Nozzle and Holder ME016655
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101608-6182 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 611 712 9400611712
ZEXEL 101608-6182 1016086182
MITSUBISHI ME219105 me219105


Zexel num Bosch num Firm num Firm Name
101608-6182  9 400 611 712  ME219105  MITSUBISHI INJECTION-PUMP ASSEMBLY
6D34T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:



Adjustment conditions
Test oil   ISO4113 or {SAEJ967d}
1404 Test oil
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe mm   6-2-600
Outer diameter - inner diameter - length (mm)
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)   R
Right


Injection timing adjustment
Direction of rotation (viewed from drive side)   R
Right
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position   NO.1
Drive side
Difference between angles 1 deg.   60 59.5 60.5
Cal 1-5
Difference between angles 2 deg.   120 119.5 120.5
Cal 1-3
Difference between angles 3 deg.   180 179.5 180.5
Cal 1-6
Difference between angles 4 deg.   240 239.5 240.5
Cyl.1-2
Difference between angles 5 deg.   300 299.5 300.5
Cal 1-4


Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   78 77 79
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *


Injection quantity adjustment_02
Adjusting point   -
Rack position   7.5+-0.5
Pump speed r/min   475 475 475
Average injection quantity mm3/st.   8 6.7 9.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks  
Adjust only variation between cylinders; adjust governor according to governor specifications.


Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 75
Fixing the lever   *
Rack limit   *


Timer adjustment
Pump speed r/min   0
Advance angle deg.   2 1.5 2.5


Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks  
Measure speed (beginning of operation).


Timer adjustment_03
Pump speed r/min   750+-25
Advance angle deg.   0 0 0
Remarks  
Finish

Test data Ex:



Governor adjustment

Test data 101608-6182 N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=12
----------



Speed control lever angle

Test data 101608-6182 F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(4deg)+-5deg b=(18deg)+-5deg



Stop lever angle

Test data 101608-6182 N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=26.5deg+-5deg b=53deg+-5deg



Timing setting

Test data 101608-6182 (1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(130deg)




Last questions:


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