101608-1552 ZEXEL 9 400 615 805 BOSCH INJECTION-PUMP ASSEMBLY 9400615805 1016081552 me088946


101608-1552 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 805 9400615805
ZEXEL 101608-1552 1016081552
MITSUBISHI ME088946 me088946

Service parts 101608-1552 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9020
3. GOVERNOR 105480-0820
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105614-2051
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5031
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-1040
15. NOZZLE SET

Include in #1:

101608-1552 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 805 9400615805
ZEXEL 101608-1552 1016081552
MITSUBISHI ME088946 me088946


Zexel num
Bosch num
Firm num
Name
101608-1552 
9 400 615 805 
ME088946  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D34T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 255 255
Overflow valve opening pressure kgf/cm2   2.6 2.6 2.6
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   68 67 69
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   440 440 440
Average injection quantity mm3/st.   7.5 6.2 8.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.9++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 70
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1400
Advance angle deg.   1.5 1 2
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   3 3 3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101608-1552
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Variable speed specification. (5)RACK LIMIT (6)Main spring setting (7)Idle sub spring setting: L1.
----------
RT=1 TH=2.7mm L1=6-0.5mm
----------

Speed control lever angle

Test data 101608-1552
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=22deg+-5deg b=14deg+-5deg

0000000901

Test data 101608-1552
F:Full load (1)Fix the lever at the full-load position at delivery.
----------

----------
a=16deg+-5deg

Stop lever angle

Test data 101608-1552
N:Pump normal S:Stop the pump. (1)Drive side
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

Test data 101608-1552
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12.5deg
----------
a=(2deg)




Have questions with 101608-1552?





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