101608-1354 ZEXEL F 019 Z20 007 BOSCH INJECTION-PUMP ASSEMBLY f019z20007 1016081354 me078410


101608-1354 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z20 007 f019z20007
ZEXEL 101608-1354 1016081354
MITSUBISHI ME078410 me078410

Service parts 101608-1354 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8760
3. GOVERNOR 105411-2860
4. SUPPLY PUMP 105210-5451
5. AUTOM. ADVANCE MECHANIS 105672-9010
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4190
11. Nozzle and Holder ME078067
12. Open Pre:MPa(Kqf/cm2) 17.7{180}
13. NOZZLE-HOLDER 105030-3350
14. NOZZLE 105025-0370
15. NOZZLE SET

Include in #1:

101608-1354 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z20 007 f019z20007
ZEXEL 101608-1354 1016081354
MITSUBISHI ME078410 me078410


Zexel num
Bosch num
Firm num
Name
101608-1354 
101608-1355 
F 019 Z20 007 
ME078410  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T * K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.6
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   106 105 107
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   44 44
Boost pressure mmHg   330 330
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1-0.9
Boost pressure kPa   20 17.3 22.7
Boost pressure mmHg   150 130 170
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1(10.6)
Boost pressure kPa   30.7 24 37.4
Boost pressure mmHg   230 180 280
Timer adjustment
Pump speed r/min   1150--
Advance angle deg.   0 0 0
Load   4/4
Remarks
Beginning of advance.
 
Timer adjustment_02
Pump speed r/min   450
Advance angle deg.   2 1.5 2.5
Load   0/4
Remarks
Start
 
Timer adjustment_03
Pump speed r/min   (550)
Advance angle deg.   0 0 0
Load   0/4
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   0.5
Load   4/4
Timer adjustment_05
Pump speed r/min   1400
Advance angle deg.   2.5 2 3
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-1354
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring (5)Boost compensator stroke: BCL
----------
K=13 BCL=0.9+-0.1mm
----------

Speed control lever angle

Test data 101608-1354
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(20deg)+-5deg b=(30deg)+-5deg

Stop lever angle

Test data 101608-1354
N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=4-0.5mm
----------
a=28deg+-5deg b=(48deg)

Timing setting

Test data 101608-1354
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(1deg)




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