101607-9240 ZEXEL 9 400 615 753 BOSCH INJECTION-PUMP ASSEMBLY 9400615753 1016079240 1671395277


101607-9240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 753 9400615753
ZEXEL 101607-9240 1016079240
NISSAN-DIESEL 1671395277 1671395277

Service parts 101607-9240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3380
3. GOVERNOR 105480-0810
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS 105614-3770
6. COUPLING PLATE 105662-1480
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5341
11. Nozzle and Holder 16600-95013
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6981
15. NOZZLE SET

Include in #1:

101607-9240 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 753 9400615753
ZEXEL 101607-9240 1016079240
NISSAN-DIESEL 1671395277 1671395277


Zexel num
Bosch num
Firm num
Name
101607-9240 
101608-9650 
9 400 615 753 
1671395277  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.75 2.7 2.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   75 74 76
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.3+-0.5
Pump speed r/min   285 285 285
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101607-9240
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
----------
SXL=11.6+0.2mm N1=355r/min
----------

Speed control lever angle

Test data 101607-9240
F:Full speed
----------

----------
a=(16deg)+-5deg

0000000901

Test data 101607-9240
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16.5deg+-5deg b=19.5deg+-3deg

Stop lever angle

Test data 101607-9240
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Drive side
----------
aa=20mm
----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101607-9240
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Have questions with 101607-9240?





Group cross 101607-9240 ZEXEL

Nissan-Diesel 

9 400 615 751 
16713Z6409 
INJECTION-PUMP ASSEMBLY
FE6E
F 019 Z20 477 
1671395275 
INJECTION-PUMP ASSEMBLY
NE6TA
 
1671395276 
INJECTION-PUMP ASSEMBLY
NE6TA
9 400 615 752 
1670095078 
INJECTION-PUMP ASSEMBLY
NE6
101607-9240  

101608-9650 
9 400 615 753 
1671395277 
INJECTION-PUMP ASSEMBLY
NE6

China 

9 400 615 754 
 
INJECTION-PUMP ASSEMBLY
6110Z

Nissan-Diesel 

 
16713Z6414 
INJECTION-PUMP ASSEMBLY
FE6B
9 400 615 755 
16713Z6411 
INJECTION-PUMP ASSEMBLY
FE6A
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 610 723 
16713Z6472 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z6473 
INJECTION-PUMP ASSEMBLY
FE6A
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