101607-6500 ZEXEL 9 400 615 707 BOSCH INJECTION-PUMP ASSEMBLY 9400615707 1016076500 me075590


101607-6500 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 707 9400615707
ZEXEL 101607-6500 1016076500
MITSUBISHI ME075590 me075590

Service parts 101607-6500 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8471
3. GOVERNOR 105931-9640
4. SUPPLY PUMP 105210-6020
5. AUTOM. ADVANCE MECHANIS 105643-0940
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7053
11. Nozzle and Holder ME076953
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105041-3031
14. NOZZLE
15. NOZZLE SET 105019-0220

Include in #1:

101607-6500 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 707 9400615707
ZEXEL 101607-6500 1016076500
MITSUBISHI ME075590 me075590


Zexel num
Bosch num
Firm num
Name
101607-6500 
9 400 615 707 
ME075590  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T3 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.3
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   101.8 98.7 104.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   600 600 600
Each cylinder's injection qty mm3/st.   11.5 9.8 13.2
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.3)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   101.8 100.8 102.8
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   117.9 113.9 121.9
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2[R1-0. 4]
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   92.6 88.6 96.6
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_06
Adjusting point   E
Rack position   R1+0.7
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   113.5 109.5 117.5
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_07
Adjusting point   F
Rack position   (R2-0.75 )
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   48.2 46.2 50.2
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   (R2-0.75 )
Boost pressure kPa   3.3 2 4.6
Boost pressure mmHg   25 15 35
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2[R1-0. 4]
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170
Timer adjustment
Pump speed r/min   1150--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1340
Advance angle deg.   3.5 3 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101607-6500
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=H52 BCL=(0.75)+-0.1mm
----------

Speed control lever angle

Test data 101607-6500
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=33deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101607-6500
N:Pump normal S:Stop the pump. (1)Set the stopper bolt at speed = aa and rack position = bb and confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed = cc and rack position = dd.
----------
aa=1350r/min bb=7-0.5mm cc=275r/min dd=(8)mm
----------
a=25deg+-5deg b=27deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400r/min Ra=9.2+-0.1mm
----------

Timing setting

Test data 101607-6500
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(0deg)




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