101607-6382 ZEXEL 9 400 615 696 BOSCH INJECTION-PUMP ASSEMBLY 9400615696 1016076382 me086721


101607-6382 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 696 9400615696
ZEXEL 101607-6382 1016076382
MITSUBISHI ME086721 me086721

Service parts 101607-6382 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9540
3. GOVERNOR 105921-7180
4. SUPPLY PUMP 105220-5150
5. AUTOM. ADVANCE MECHANIS 105672-0280
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4901
11. Nozzle and Holder ME086584
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105048-3590
14. NOZZLE 105017-0890
15. NOZZLE SET

Include in #1:

101607-6382 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 696 9400615696
ZEXEL 101607-6382 1016076382
MITSUBISHI ME086721 me086721


Zexel num
Bosch num
Firm num
Name
101607-6382 
9 400 615 696 
ME086721  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D31T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-6220
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60 58.4 61.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   12.2 10.9 13.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   60 59 61
Basic   *
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.6
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   66 62 70
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 6)
Pump speed r/min   640 640 640
Average injection quantity mm3/st.   52 48 56
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_06
Adjusting point   D
Rack position   (R2-0.4)
Pump speed r/min   640 640 640
Average injection quantity mm3/st.   42 40 44
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   73 73 78
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   1050 1050 1050
Rack position   (R1-0.4)
Boost pressure kPa   16 16 16
Boost pressure mmHg   120 120 120
Boost compensator adjustment_02
Pump speed r/min   1050 1050 1050
Rack position   R1-0.2
Boost pressure kPa   19.3 18 20.6
Boost pressure mmHg   145 135 155
Boost compensator adjustment_03
Pump speed r/min   1050 1050 1050
Rack position   R1(11.7)
Boost pressure kPa   22 22 22
Boost pressure mmHg   165 165 165
Timer adjustment
Pump speed r/min   1550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1500
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1600
Advance angle deg.   1 0.5 1.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101607-6382
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
T1=J15 BCL=(0.4)+-0.1mm
----------

Speed control lever angle

Test data 101607-6382
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=26deg+-5deg b=(40.5deg)+-3deg

Stop lever angle

Test data 101607-6382
N:Pump normal S:Stop the pump. (1)Free (at delivery) (2)Use the hole at R = aa (3)Rack position corresponding to bb (4)Set the stopper bolt at speed = cc and rack position = dd (non-injection rack position) confirm non-injection. After setting the stopper bolt, confirm non-injection at speed = ee. Rack position = ff or less (non-injection rack position).
----------
aa=40mm bb=16mm cc=1600r/min dd=6.5-0.5mm ee=275r/min ff=(8)mm
----------
a=8deg+-5deg b=15deg+-5deg c=25deg+-5deg

Timing setting

Test data 101607-6382
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(0deg)




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