101606-6730 ZEXEL F 01G 09U 04M BOSCH INJECTION-PUMP ASSEMBLY f01g09u04m 1016066730 me076547


101606-6730 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 01G 09U 04M f01g09u04m
ZEXEL 101606-6730 1016066730
MITSUBISHI ME076547 me076547

Service parts 101606-6730 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8141
3. GOVERNOR 105954-0060
4. SUPPLY PUMP 105210-4661
5. AUTOM. ADVANCE MECHANIS 105692-0050
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7990
11. Nozzle and Holder ME076565
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105030-4290
14. NOZZLE 105015-8470
15. NOZZLE SET

Include in #1:

101606-6730 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 01G 09U 04M f01g09u04m
ZEXEL 101606-6730 1016066730
MITSUBISHI ME076547 me076547


Zexel num
Bosch num
Firm num
Name
101606-6730 
101607-1010 
F 01G 09U 04M 
ME076547  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (11.4)
Vist V   1.72 1.72 1.72
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   88 87 89
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Injection quantity adjustment_02
Rack position   (7.9)
Vist V   2.4 2.3 2.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -10 10

Test data Ex:

Governor adjustment

Test data 101606-6730
(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1.5+-0.2mm N2=800r/min C3=(8)deg t1=2--sec. t2=2--sec.
----------
N1=1400r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=0.5--deg C2=8+-0.3deg R01=0/4load R02=4/4load

Speed control lever angle

Test data 101606-6730
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=1mm bb=16mm
----------
a=31deg+-5deg b=29deg+-5deg

0000000901

Test data 101606-6730
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)

Stop lever angle

Test data 101606-6730
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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