101606-1912 ZEXEL 9 400 615 476 BOSCH INJECTION-PUMP ASSEMBLY 9400615476 1016061912 me076284


101606-1912 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 476 9400615476
ZEXEL 101606-1912 1016061912
MITSUBISHI ME076284 me076284

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Cross reference number

BOSCH 9 400 615 476 9400615476
ZEXEL 101606-1912 1016061912
MITSUBISHI ME076284 me076284


Zexel num
Bosch num
Firm num
Name
101606-1912 
9 400 615 476 
ME076284  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.9
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   90.8 88.1 93.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.2 8.7 11.7
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   90.8 89.8 91.8
Basic   *
Fixing the lever   *
Boost pressure kPa   38.7 38.7
Boost pressure mmHg   290 290
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.15
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   104 100 108
Fixing the lever   *
Boost pressure kPa   38.7 38.7
Boost pressure mmHg   290 290
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.7
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   97.8 93.8 101.8
Fixing the lever   *
Boost pressure kPa   38.7 38.7
Boost pressure mmHg   290 290
Injection quantity adjustment_06
Adjusting point   D
Rack position   R2-1.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   59 55 63
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_07
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 65 105
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   350 350 350
Rack position   R2-1.5
Boost pressure kPa   8 8 8
Boost pressure mmHg   60 60 60
Boost compensator adjustment_02
Pump speed r/min   350 350 350
Rack position   R2-1.2
Boost pressure kPa   12.7 11.4 14
Boost pressure mmHg   95 85 105
Boost compensator adjustment_03
Pump speed r/min   350 350 350
Rack position   R2(R1+0. 7)
Boost pressure kPa   25.3 25.3 25.3
Boost pressure mmHg   190 190 190
Timer adjustment
Pump speed r/min   1150
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   1225
Advance angle deg.   1.5 1 2
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-1912
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Boost compensator stroke: BCL
----------
T1=E33 BCL=1.5+-0.1mm
----------

Speed control lever angle

Test data 101606-1912
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=29mm
----------
a=10deg+-5deg b=47deg+-3deg

Stop lever angle

Test data 101606-1912
N:Pump normal S:Stop the pump. (1)Set the stopper bolt at pump speed = aa and rack position = bb (non-injection rack position). Confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position). (3)Rack position = approximately ee.
----------
aa=1350r/min bb=6.5-0.5mm cc=275r/min dd=(8.5)mm ee=17.4mm
----------
a=38.5deg+-5deg b=19deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=400+-5r/min Ra=9.2mm
----------

Timing setting

Test data 101606-1912
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)




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