101606-1490 ZEXEL 9 400 615 453 BOSCH INJECTION-PUMP ASSEMBLY 9400615453 1016061490 me070570


101606-1490 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 453 9400615453
ZEXEL 101606-1490 1016061490
MITSUBISHI ME070570 me070570

Service parts 101606-1490 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-9510
3. GOVERNOR 105410-7781
4. SUPPLY PUMP 105210-4640
5. AUTOM. ADVANCE MECHANIS 105624-5210
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5980
11. Nozzle and Holder ME035749
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3900
14. NOZZLE 105015-5660
15. NOZZLE SET

Include in #1:

101606-1490 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 453 9400615453
ZEXEL 101606-1490 1016061490
MITSUBISHI ME070570 me070570


Zexel num
Bosch num
Firm num
Name
101606-1490 
101602-1110 
9 400 615 453 
ME070570  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D15T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.9 2.85 2.95
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   87 86 88
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.3+-0.5
Pump speed r/min   385 385 385
Average injection quantity mm3/st.   21.5 20 23
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   1250--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1200
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101606-1490
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Deliver without the torque control spring operating. (3)At shipping (4)Main spring setting (5)Set idle sub-spring
----------
K=15
----------

Speed control lever angle

Test data 101606-1490
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=23deg+-5deg b=(2deg) c=11deg+-5deg

Stop lever angle

Test data 101606-1490
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101606-1490
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(90deg)




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101606-1490  

101602-1110 
9 400 615 453 
ME070570 
INJECTION-PUMP ASSEMBLY
6D15T
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