Rating:
Information injection-pump assembly
BOSCH
9 400 615 423
9400615423
ZEXEL
101606-1030
1016061030
MITSUBISHI
ME050822
me050822
Service parts 101606-1030 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101606-1030
as INJECTION-PUMP ASSEMBLY
Include in #2:
104746-6120
as _
Cross reference number
BOSCH
9 400 615 423
9400615423
ZEXEL
101606-1030
1016061030
MITSUBISHI
ME050822
me050822
Zexel num
Bosch num
Firm num
Name
101606-1030
9 400 615 423
ME050822 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 * K 14BF INJECTION PUMP ASSY PE6AD PE
6D22 * K 14BF INJECTION PUMP ASSY PE6AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.5
4.45
4.55
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.2
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
101
99
103
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.6+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
17.5
14.9
20.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
800+120
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.9
0.4
1.4
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
2.5
2
3
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
4
4
5
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Supplied with torque spring not set.
(3)The torque control spring must does not have a set force.
(4)Idle sub spring setting: L1.
(5)At shipping
(6)Rack difference between N = N1 and N = N2
----------
K=15 L1=7.3+-0.1mm N1=900r/min N2=600r/min
----------
----------
K=15 L1=7.3+-0.1mm N1=900r/min N2=600r/min
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
(1)Pump speed = aa
(2)At shipping
(3)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=25deg+-5deg b=32deg+-3deg c=10deg+-5deg d=(2deg) e=7deg+-5deg
----------
aa=1100r/min bb=900r/min
----------
a=25deg+-5deg b=32deg+-3deg c=10deg+-5deg d=(2deg) e=7deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)At shipping
----------
----------
a=39deg+-5deg b=53deg+-5deg
----------
----------
a=39deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(7deg)
----------
----------
a=(7deg)
Have questions with 101606-1030?
Group cross 101606-1030 ZEXEL
Mitsubishi
101606-1030
9 400 615 423
ME050822
INJECTION-PUMP ASSEMBLY
6D22
6D22