101606-1030 ZEXEL 9 400 615 423 BOSCH INJECTION-PUMP ASSEMBLY 9400615423 1016061030 me050822


101606-1030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 423 9400615423
ZEXEL 101606-1030 1016061030
MITSUBISHI ME050822 me050822

Service parts 101606-1030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2840
3. GOVERNOR 105412-2110
4. SUPPLY PUMP 105210-4150
5. AUTOM. ADVANCE MECHANIS 105614-4010
6. COUPLING PLATE 105662-0590
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6021
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5390
15. NOZZLE SET

Include in #1:

101606-1030 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 423 9400615423
ZEXEL 101606-1030 1016061030
MITSUBISHI ME050822 me050822


Zexel num
Bosch num
Firm num
Name
101606-1030 
9 400 615 423 
ME050822  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22 * K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   101 99 103
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.6+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   17.5 14.9 20.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   800+120
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1000
Advance angle deg.   0.9 0.4 1.4
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.5 2 3
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   4 4 5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101606-1030
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set. (3)The torque control spring must does not have a set force. (4)Idle sub spring setting: L1. (5)At shipping (6)Rack difference between N = N1 and N = N2
----------
K=15 L1=7.3+-0.1mm N1=900r/min N2=600r/min
----------

Speed control lever angle

Test data 101606-1030
F:Full speed I:Idle S:Stop (1)Pump speed = aa (2)At shipping (3)Pump speed = bb
----------
aa=1100r/min bb=900r/min
----------
a=25deg+-5deg b=32deg+-3deg c=10deg+-5deg d=(2deg) e=7deg+-5deg

Stop lever angle

Test data 101606-1030
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=39deg+-5deg b=53deg+-5deg

Timing setting

Test data 101606-1030
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




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