101606-1000 ZEXEL 9 400 615 421 BOSCH INJECTION-PUMP ASSEMBLY 9400615421 1016061000 me047445

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 421 9400615421

ZEXEL 101606-1000 1016061000

MITSUBISHI ME047445 me047445

Service parts 101606-1000 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-8960

3. GOVERNOR 105490-5300

4. SUPPLY PUMP 105210-4661

5. AUTOM. ADVANCE MECHANIS 105672-9000

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7420

11. Nozzle and Holder ME047446

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-4110

14. NOZZLE 105015-7230

15. NOZZLE SET

Include in #1:

101606-1000 as INJECTION-PUMP ASSEMBLY

Include in #2:

104746-6090 as _

Cross reference number

BOSCH 9 400 615 421 9400615421

ZEXEL 101606-1000 1016061000

MITSUBISHI ME047445 me047445

Zexel num

Bosch num

Firm num

Name

101606-1000

9 400 615 421

ME047445 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16WT * K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 101.2 100.2 102.2

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.1+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 10 8.5 11.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Timer adjustment

Pump speed r/min 0

Advance angle deg. 1.5 1 2

Timer adjustment_02

Pump speed r/min (350)

Advance angle deg. 1.5 1 2

Remarks
Start

Timer adjustment_03

Pump speed r/min 550

Advance angle deg. 0.3

Timer adjustment_04

Pump speed r/min 1400

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Excess fuel setting for starting: SXL (4)Damper spring setting: DL (5)Variable speed specification: idling adjustment (6)Main spring setting
----------
RT=1 TH=2mm SXL=11.2+-0.1mm DL=8.1-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle
----------

----------
a=7deg+-5deg b=(21deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=2deg+-5deg b=17deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(1deg)