Rating:
Information injection-pump assembly
BOSCH
9 400 613 000
9400613000
ZEXEL
101605-9860
1016059860
NISSAN-DIESEL
16712Z5515
16712z5515
Service parts 101605-9860 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-Z5519
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 613 000
9400613000
ZEXEL
101605-9860
1016059860
NISSAN-DIESEL
16712Z5515
16712z5515
Zexel num
Bosch num
Firm num
Name
101605-9860
9 400 613 000
16712Z5515 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6 K 14BE INJECTION PUMP ASSY PE6A PE
FE6 K 14BE INJECTION PUMP ASSY PE6A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.4
3.35
3.45
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
B
Rack position
9.6
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
65.2
63.2
67.2
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
7.3+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8.5
6.7
10.3
Max. variation between cylinders
%
0
-12
12
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Load control lever's full position
(2)Variable speed specification.
(3)Speed control lever full position
(4)Minimum - maximum speed specification
(5)Target notch: K
(6)Tolerance for racks not indicated: +-0.05mm.
(7)Set idle sub-spring
(8)Rack difference between N = N1 and N = N2
(9)Load lever at stop
----------
K=9 N1=750r/min N2=350r/min
----------
----------
K=9 N1=750r/min N2=350r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the speed at aa, set the stopper bolt
(2)When pump speed set at bb
(3)Stopper bolt setting
----------
aa=950r/min bb=750r/min
----------
a=5deg+-5deg b=25deg+-5deg c=8deg+-5deg
----------
aa=950r/min bb=750r/min
----------
a=5deg+-5deg b=25deg+-5deg c=8deg+-5deg
0000000901
F:Full load
I:Idle
S:Stop
(1)Rack position aa or less, pump speed bb
(2)Without return spring
----------
aa=6.8mm bb=0r/min
----------
a=(15deg)+-5deg b=(30deg)+-5deg c=(1deg)+-5deg
----------
aa=6.8mm bb=0r/min
----------
a=(15deg)+-5deg b=(30deg)+-5deg c=(1deg)+-5deg
0000001501 GOV FULL LOAD ADJUSTMENT
Title1:Full load stopper adjustment
Title2:Governor set speed
LABEL1:Distinguishing
LABEL2:Pump speed (r/min)
LABEL3:Ave. injection quantity (mm3/st)
LABEL4:Max. var. bet. cyl.
LABEL5:Remarks
LABEL6:Distinguishing
LABEL7:Governor set speed (r/min)
LABEL8:Remarks
(1)Adjustment conditions are the same as those for measuring injection quantity.
(2)-
----------
----------
a1=A a2=C a3=- r1=750r/min r2=750r/min r3=- Q1=73.8+-2mm3/st Q2=63.3+-2mm3/st Q3=- c1=+-3% c2=+-3% c3=- a4=19 a5=18 a6=15 r4=950r/min r5=900r/min r6=750r/min
----------
----------
a1=A a2=C a3=- r1=750r/min r2=750r/min r3=- Q1=73.8+-2mm3/st Q2=63.3+-2mm3/st Q3=- c1=+-3% c2=+-3% c3=- a4=19 a5=18 a6=15 r4=950r/min r5=900r/min r6=750r/min
Timing setting
(1)Pump vertical direction
(2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
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Nissan-Diesel
101605-9860
9 400 613 000
16712Z5515
INJECTION-PUMP ASSEMBLY
FE6
FE6